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Operational Excellence in a process industry refers to the management philosophy that aims to achieve the highest level of efficiency, productivity, safety, reliability, quality, and sustainability throughout all aspects of Industrial Operations.

With our 30+ years of experience designing, operating, maintaining, and improving manufacturing facilities, Penrose Technical Solutions can assist with both green field and brown field facilities. We have extensive experience with facilities regulated under OSHA’s Process Safety Management (PSM) standard as well as those that simply need to be operated reliably and responsibly.

Our areas of expertise include:

  • OSHA Process Safety Management (PSM) – Mechanical Integrity, Process Hazard Analysis (PHA), Pre-Startup Safety Review (PSSR), Operating Procedures, Training, Audits, Incident Investigation, Management of Change (MOC)
  • Risk-Based Process Safety (RBPS)
  • EPA Risk Management Program (RMP)
  • Data Analytics
  • Digital Transformation (DX) – From Field Instrumentation and Control Systems Through Remote Monitoring/Operation and Advanced Analytics
  • Productivity – Energy Efficiency, Cost Reduction, Throughput, Reliability, Waste Reduction
  • Knowledge Management – Standards, Procedures, Specifications and Best Practices
  • Documentation / Process Safety Information – Create and Update for Compliance, Training, Large and Small Capital Projects, Management of Change (MOC) Records
  • Training – Process Safety, Process Basics/Fundamentals, Equipment-Specific, Troubleshooting, Consequences of Deviation, Operator Training Simulators (OTS)